Bai Jiang Precision Makes Its Debut at the 4th China International Lightweight Industry Conference, Supporting Efficient Processing in the Automotive and Aerospace Sectors

The 4th China International Lightweight Industry Conference will be held on April 11-12, 2025. As a company specializing in solving the problems of chip entanglement, chip blockage, and polygonal hole machining in machining, Bai Jiang will showcase our chip-breaking products and functional toolholder series at this conference.

As an important exhibition in the field of lightweight materials and manufacturing technology, this industry conference covers the entire industrial chain from lightweight materials to advanced manufacturing processes. Participating companies include material suppliers, equipment manufacturers, parts processing companies, and solution providers. The conference aims to promote the application of lightweight technology in high-end manufacturing fields such as automobiles, aerospace, and rail transit, and to promote industrial upgrading and sustainable development.

Bai Jiang Precision: Addressing machining pain points and enhancing automated production efficiency

Since its establishment, Bai Jiang has been dedicated to providing customers with efficient chip-breaking solutions. Lightweight materials widely used in automotive manufacturing and aerospace, such as aluminum alloys, nylon, and polypropylene, are generally recognized as difficult-to-machine materials, prone to issues like chip wrapping and blockage during processing.

Bai Jiang's independently developed chip breaking product series enables active chip breaking, achieving stable chip breaking effects even with difficult-to-machine materials. Additionally, the functional tool holder series has widespread application in the new energy vehicle manufacturing sector, such as in battery packs, crash beams, and automotive wheels.

Chip Breaking Product Series: Efficient Chip Breaking, Significantly Improving Machining Efficiency and Tool Life

This series includes chip-breaking tool holders and chip-breaking lathe tool holders, both of which utilize low-frequency vibration principles to create a micro-discontinuous chip-breaking process, resulting in significantly smaller chips. This not only improves chip removal efficiency but also prevents processing interruptions and efficiency losses caused by chip wrapping and blockage. Additionally, since the tool indirectly contacts the workpiece, it significantly reduces tool processing temperature and cutting force, effectively minimizing tool wear.

Given the aforementioned characteristics of chip-breaking products, they are highly suitable for machining difficult-to-machine materials, such as aluminum alloys and titanium alloys widely used in the aerospace and automotive industries; they are also ideal for applications requiring deep hole machining, including the production of automotive components like camshafts, crankshafts, fuel rails, and fuel injector bodies, as well as aerospace landing gear and general engineering components such as hydraulic cylinders.

Functional Tool Holder Series: Polygonal Boring Tool Holder, Revolutionizing Non-Standard Hole Machining Methods

The polygonal boring tool holder belongs to the functional tool holder series of Bai Jiang and is another highlight of this exhibition. This tool holder operates by rotating the machine tool spindle to drive the “trajectory ring” inside the tool holder, enabling the tool to perform controlled cyclic movements along a predefined trajectory, including hexagonal, square, and D-shaped holes. Since it can directly bore non-standard holes on machining centers and milling machines, it effectively reduces costs and quality issues caused by process transfers and secondary clamping.

Since the tool holder can perform boring along a predetermined trajectory, the processing time for irregular holes is significantly reduced. For example, in the new energy vehicle industry, hexagonal rivet holes can be bored in approximately 1 second, with guaranteed processing accuracy, root radius, and surface quality.

The boring tool holder can process various irregular holes by modifying the trajectory ring. Therefore, in addition to internal hexagonal rivet holes, it can also be used for complex parts such as engine housings and transmission cases in the automotive manufacturing industry, as well as precision parts like aircraft structural components and engines in the aerospace industry. Using Bai Jiang's boring tool holder for such applications can significantly improve processing efficiency.

With the widespread application of lightweight materials in the automotive and aerospace industries, efficient and precise machining technologies have become critical to industry development. Bai Jiang's chip-breaking product series and functional toolholder series are specifically designed to address these needs, enabling enterprises to achieve efficient and stable automated production. These solutions provide practical options for lightweight manufacturing in the automotive and aerospace industries and drive the further development of lightweight manufacturing technologies.